24hr AOG SUPPORT
Aircraft on ground?
Call our AOG Hotline: +31 20 502 2284, email: mcc@jetsupport.nl or use the form below

Send AOG Request

Success! We’ll be in touch soon.
Something went wrong while submitting.

How JetSupport Turns Maintenance Challenges Into Digital Solutions

JetSupport developed JSTooling to improve real time tooling control across aircraft maintenance work orders. The app is now available as a customized solution for other MROs looking to improve traceability, reduce release risks, and strengthen operational control.
Subscribe to our newsletter
Sign-up

From operational pain point to tailor made software for aircraft maintenance teams

Aircraft maintenance depends on precision, but precision is not only technical. It also depends on control over the many small actions that happen around every work order.

Tooling is one of those areas.

A tool can move between teams, projects, and locations several times during a maintenance event. If the tracking system does not reflect the real situation, teams lose time checking, confirming, and correcting information. In the worst case, aircraft release can be delayed.

JetSupport faced this operational challenge in its own maintenance environment. Instead of adding more manual checks, the team developed JSTooling: a digital tool management app that connects tools directly to live work orders.

Now, JetSupport is bringing that experience to other MROs.

Built From Real Maintenance Operations

JSTooling was built around the daily reality of aircraft maintenance.

Technicians need quick access. Certifiers need traceability. Planning teams need visibility. Management needs confidence that processes are controlled before the aircraft is released.

The app allows engineers to take, return, assign, and track tools within each work order. Every scan action is recorded in real time, giving teams a clear overview of which tools are active, where they are used, and which project they belong to.

The platform is available on iOS and Android, so teams can work within the same process across different devices and locations.

From Manual Tracking To Digital Traceability

Many maintenance organisations still rely on visual systems or manual tool control processes. These methods can work, but they often leave gaps in traceability.

JSTooling digitises the traditional coin system and turns it into a live digital process.

Instead of checking tool status after the fact, teams can see tooling activity as it happens. Open work orders, assigned tools, and remaining actions are visible in one system.

This helps MROs reduce repeated coordination, prevent uncertainty, and support a first time right approach before aircraft release.

Automated Control At The Point Of Release

The most sensitive moment in tool control is the transition from work complete to aircraft release.

JSTooling includes automated follow up when a work order is closed while tooling is still registered as active. The system identifies the discrepancy and informs the responsible teams immediately.

This means the process does not depend only on memory, manual checking, or additional communication under time pressure.

For MROs, this supports safer processes, more predictable release planning, and fewer last minute delays caused by incomplete tooling information.

Customised For Other MRO Environments

Every MRO has its own processes, approval structure, tooling setup, and way of working. That is why JetSupport offers customized versions of the JSTooling solution for other maintenance organisations.

The goal is not to force a standard system into a different operation.

The goal is to understand how an MRO manages tooling today, identify where control can be improved, and adapt the digital workflow around that reality.

This can include custom work order structures, tool categories, user roles, reporting needs, and integration requirements.

Developed By An MRO, For MROs

JetSupport understands the pressure behind aircraft maintenance because it works under that pressure every day.

That makes the development process different.

The focus is not on adding complexity. It is on solving practical maintenance problems with digital tools that technicians can actually use in daily operations.

JSTooling is one example of how JetSupport turns internal operational knowledge into software that can support the wider MRO industry.

For organisations looking to improve tool traceability, release control, and maintenance visibility, JetSupport can help design and implement a customised tooling solution based on real aircraft maintenance experience.

Learn from our experience

Insights and Project Highlights